 | We provide unmatched Plastic Product Design Services to aviation, automobile, industrial appliances and many more sectors. Supported by a talented team of professionals, we are able to offer reliable 3D Plastic Product Design services.
Plastic Product Design
Industrial Design & styling for new concepts .
Product Engineering (incorporating details for material, function, fit & manufacturability), Implementation of DFA & DFM Practices.
Type of assignments: Enclosures, Components in automotive & other assemblies, Conversion of sheet metal components to Plastics, Improvisation of existing product.
Methodologies for Design process control : Gantt chart, DFMEA, Design Reviews.
Some of earlier Completed Projects : Front cabin panels for Renault car, Auxillary tank for HCV, enclosures for medical analyzers & biometric equipments, Toy gun for north American market, Luxury sports goods for Kayaking.
Rapid Prototyping
SLA, SLS & 3D printing - all 3 processes available.
Cost optimization achieved based on post processing/finishing, segmentation wherever allowable.
Guidance provided for selection of resin & process to achieve desired mechanical characteristics & Aesthetics.
Also offered : Vacuum cast rubber moulds & short batch production from rubber moulds with fine finish.
Completed projects : Engine cover(large single piece proto/functionally tested & approved), 21”TV back ( supplied with minimum warpage & excellent paint finish), Covers & inside parts of hand-held game console(Supplied short batch production with real-life like finish thro’ rubber moulds) Enclosures for biometrics(supplied in matt paint finish / resin selected to withstand action of self -tapping screws), Enclosures for IC testers, Fire alarm assemblies, secure seals for casino bags.
Manual Prototyping
Especially suitable for large span components with little relaxed tolerances on sizes.
Made using HIPS sheet/Acrylic block or sheet Also on offer - FRP protos.
Craftsmen with excellent skills & sound experience.
Completed projects : Enclosures for Medical analysers (HIPS), TV Front & Back(HIPS), Mining equipment valve components(Acrylic) and Kitchen appliances(HIPS)
Design Strength
Team Led by a professional with over 21+ years in Development of Engineering Plastics components & 12+ years in high end CAD.
Standardized practices for execution of projects, Use of standard mold bases & components, Detailing - leading to lean completion time.
Consideration to processes beyond injection molding - viz Blow, Compression, EPS, Roto, Vacuum forming & more.
Experience with wide range of materials & continuous updation of info on recent options.
Contemporary styling with innovative product aspects.
Mature consideration for complete Product Life Cycle & not just geometry needless to mention feasibility of tooling, target costing considered at a very early stage.
Have successfully handled projects involving Plastics, sheet metal, casting components & those assemblies having combination of components from all these categories & with various interfaces.
Metal to Plastics Conversion projects is another of our strengths - Wall thickness variations, effective feeding, warpage & shrinkage issues, assembly techniques, lubrication/friction issues, exposure to various environments are forethought & included in the design brief.
Tooling development
We develop both 'Short run / Prototype Molds' & production molds.The proto moulds are developed in typically 30% of the time required for a production tool.
We develop injection molds for components which can be moulded on a max. of 300 tons injection moulding machine.
Complete tooling design is so arranged as to save precious time by working on the bolsters & the product related areas parallely to whatever level feasible.
Further time saving is accrued by using standard mould bases from quality mold base vendors.
Mould flow analysis is utilized wherever the product geometry & tools costs make it necessary & worthwhile respectively.
Mould textures & other measures are preplanned & achieved without compromise.
We help our clients locate quality sources for sheet metal & casting components of the assemblies.
We ensure that the end results are achieved thro' assembly of components as planned. Carry out inspection with conventional instruments, special checking gauges & on CMM (wherever applicable) & submit the results & effective processing parameters while handing over the tooling.
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